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Thread: 2003 Marauder 4R70W transmission rebuild

  1. #1
    Join Date
    Jan 2013
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    Indiana
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    Arrow 2003 Marauder 4R70W transmission rebuild

    Marauder owner contacted me about a rebuild for his car. His transmission lost 3rd gear. Originally I was going to use 2007 CVPI core I had, but ended up using that core for another project. Instead I got another low mileage Marauder transmission.
    The core was disassembled for inspection. The residual fluid was reddish orange, there was minimal clutch debris on the pan magnet and the yellow plug was in the pan. No damage or unusual wear was found when the transmission was town down.
    Current plans for car are to install a super charger and drag race the car on the weekends. The transmission was full rebuilt and the normal lubrication upgrades were performed and the hard parts were upgraded. Something new I am incorporating in my heavy duty rebuilds is the Sonnax high capacity forward clutch drum. http://www.sonnax.com/parts/4373-sma...lutch-drum-kit
    This newly designed drum allows for more clutches to be installed and increases the torque capacity and reduces forward clutch failure. For this build I chose use the 6 disc set up, which is a 20% increase. I also installed a hardened 300M intermediate shaft and heavy duty one way mechanical diode intermediate clutch, which is held to the reverse drum with a spiral locking ring.
    The valve body was fully rebuilt and the Jmod was performed.
    Transmission was fully air tested for proper operation and new U-haul transmission pan (with drain plug) was installed to make servicing easier.

















    I rebuild AOD/AODE/4R70W/4R75E Transmissions, check out my Facebook page for my latest project; https://www.facebook.com/pages/North...48414635312478

  2. #2
    Join Date
    Nov 2007
    Location
    San Jose
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    If you don't mind my asking, how much does Sonnax get for the forward clutch drum?
    Lifespeed

    2004 Silver Birch Marauder 130K miles
    Wilwood Aero6 F, NMDP R brakes, Penske 7500DA shocks, Hypercoil 600lbs F and Grand Marquis R air springs, Addco tubular sway bars, Metco control & Watts, 31 sp axles, Stainless Works cat-back exhaust, Lidio tune, American Racing AR883 9.3" 50mm F 10" 59mm R 20" wheels, Pirelli P-Zero 265/35-20, 275/40-20 tires

    Coming soon: Livernois 5.0L stroker, ADTR/Vortech V2 intercooled SC, Silverfox trans and Circle D converter

  3. #3
    Join Date
    Jan 2013
    Location
    Indiana
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    Quote Originally Posted by lifespeed View Post
    If you don't mind my asking, how much does Sonnax get for the forward clutch drum?
    $204 is my cost
    I rebuild AOD/AODE/4R70W/4R75E Transmissions, check out my Facebook page for my latest project; https://www.facebook.com/pages/North...48414635312478

  4. #4
    Join Date
    Aug 2014
    Location
    Fort Benning, GA
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    463
    Do you rebuild trannies?

  5. #5
    Join Date
    Jan 2013
    Location
    Indiana
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    Quote Originally Posted by jmsa540 View Post
    Do you rebuild trannies?
    No, I rebuild transmissions. specifically AOD/AODE/4R70W/4R75E transmisssions
    I rebuild AOD/AODE/4R70W/4R75E Transmissions, check out my Facebook page for my latest project; https://www.facebook.com/pages/North...48414635312478

  6. #6
    Join Date
    Dec 2015
    Location
    Spartanburg, SC
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    17
    I'll keep you in mind when it's time for a rebuild. I'm originally from GA, now living in the South Carolina area so I'm close.

  7. #7
    Join Date
    Oct 2003
    Location
    Beaufort, SC
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    Quote Originally Posted by 88grandmarq View Post
    No, I rebuild transmissions. specifically AOD/AODE/4R70W/4R75E transmisssions
    Great answer and GREAT work!!!
    No Marauder

  8. #8
    Join Date
    Nov 2007
    Location
    San Jose
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    Quote Originally Posted by jmsa540 View Post
    Do you rebuild trannies?
    You mean like Frankfurter or Caitlin Jenner?
    Lifespeed

    2004 Silver Birch Marauder 130K miles
    Wilwood Aero6 F, NMDP R brakes, Penske 7500DA shocks, Hypercoil 600lbs F and Grand Marquis R air springs, Addco tubular sway bars, Metco control & Watts, 31 sp axles, Stainless Works cat-back exhaust, Lidio tune, American Racing AR883 9.3" 50mm F 10" 59mm R 20" wheels, Pirelli P-Zero 265/35-20, 275/40-20 tires

    Coming soon: Livernois 5.0L stroker, ADTR/Vortech V2 intercooled SC, Silverfox trans and Circle D converter

  9. #9
    Join Date
    Jul 2015
    Location
    Livermore, Ca.
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    36
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    322
    What's the mechanical diode business. I'm not familiar with this can you please elaborate ?


    Sent from my iPhone using Tapatalk

  10. #10
    Join Date
    Jan 2013
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    Indiana
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    Quote Originally Posted by 510paesan View Post
    What's the mechanical diode business. I'm not familiar with this can you please elaborate ?


    Sent from my iPhone using Tapatalk
    what are you confused about? what elaboration do you need?
    I rebuild AOD/AODE/4R70W/4R75E Transmissions, check out my Facebook page for my latest project; https://www.facebook.com/pages/North...48414635312478

  11. #11
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    Jul 2015
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    Quote Originally Posted by 88grandmarq View Post
    what are you confused about? what elaboration do you need?


    What is a " mechanical diode" and what function does it serve


    Sent from my iPhone using Tapatalk

  12. #12
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    Indiana
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    Quote Originally Posted by 510paesan View Post
    What is a " mechanical diode" and what function does it serve


    Sent from my iPhone using Tapatalk
    Its a one way roller clutch, most people call it a "sprag". basically it turns in one direction and locks the other direction.

    In the case of this transmission, the one way roller clutch locks when the intermediate clutch is applied, this allows 2nd gear to happen.

    Originally Ford used a 7 roller, then went to a 14 roller, then went to mechanical diode clutch in 1998.

    Ford updated the mechanical diode in 2007 to a heavier casing and more locking teeth.
    Attached Images Attached Images
    I rebuild AOD/AODE/4R70W/4R75E Transmissions, check out my Facebook page for my latest project; https://www.facebook.com/pages/North...48414635312478

  13. #13
    Join Date
    Jul 2015
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    Livermore, Ca.
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    36
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    Ok that makes sense now. I know what a sprag is. Never heard it called a mechanical diode before


    Sent from my iPhone using Tapatalk

  14. #14
    Join Date
    Jan 2006
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    Northern California
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    Quote Originally Posted by jmsa540 View Post
    Do you rebuild trannies?
    I have my dress and heals all picked out.

  15. #15
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    Medford, NJ.
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    Quote Originally Posted by Lowndex View Post
    I have my dress and heals all picked out.
    LMAO as I get another beer.

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