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Thread: Eaton Swap Parts List Thread

  1. #1
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    Eaton Swap Parts List Thread

    Ok here is my idea like get a brain trust going to put down on internet paper what is need for the BASIC install of an Eaton on the Marauder and then get it stickyed....I'll start if you can add something PLEASE post.

    Here is the parts list for the 03/04 Eaton Swap to the Mercury Marauder:

    Parts are scavenged off the 03/04 Mustang Cobra unless otherwised noted.

    The car will have to be dyno tuned afterwards so ask around and find a good tuner in your area.Tell him what you did and he can get you a base tune for your car so you can safely drive it to his shop.Prices will very but figure about $500 if you don't already have a SCT or Diablo handheld tuner.

    Eaton Supercharger (Low miles preferred or ported even better)

    Billetflow 3.4 or 3.1 pulley, non-slip upper pulley
    LFP Quick Change Lower Pulley Kit 2003-04 Mustang Cobra 2#
    or goto
    Metcomotorsports and order Product ID: MMC0001 Supercharger Installation Kit


    Supercharger Belt
    Pulleys
    ****************L O W E R********
    *********stock*****2#****4#****6#*****
    U STOCK**53 1/2***54 1/2
    P 3.4
    P 3.2*************53 1/2
    E 3.0
    R 2.9
    Stock Eaton 3.6 Upper with 2 lb lower = 25080537 Belt from NAPA
    Eaton Lower intake

    Stock Plenum

    Intercooler

    Intercooler Reservoir( stock works well)

    Custom Bracket for Intercooler Reservoir

    Intercooler pump #F8YH8501AA (new or used doesn't matter)


    Intercooler pump wiring pigtail 3U2Z14S411BJA / WPT260

    Intercooler pump bracket #4W33-8N500-A or make your own.

    Heater coolant return tube:
    for such a little tube it can be a pain...there are 3 ways to go about making clarence for the tube
    Either smash the OEM one with a hammer so it clears the lower intake.
    If you use the Marauder tube you will also need to plug the small coolant line that goes to the PCV valve fitting on the intake manifold.The Cobra tube does not have this fitting.

    There is a lot of 'webbing' under the Cobra lower intake that can be removed to solve the clearance issue between it and the coolant tube. Go slow and check clearance without the gasket in place when the intake just touches the tube then you are done the gasket will add extra space.

    or replace it with this one that fits properly:
    Cooling tube F8ZZ-18B402-BA
    Screw N807959-S309
    Bolt N807309-S437

    You will need to cut and weld to make a coolant crossover tube from the original in this manner;
    Shorten the factory crossover about an inch in height and length. Weld up the end that attaches to the thermostat, removed and rewelded the mounting tabs to the botom of the crossover so they bolt to the heads, move the the other coolant hose nipple(the barb on the passenger side of the crossover tube) so it doesnt hit the belt tensioner.Make a tee from a couple of metal hosebarbs from the hardware store. The tee conects the upper radiator hose to the thermostat.Also either eliminate or plug the hose fitting that goes to the PCV valve fitting on the intake manifold.



    swap brackets (conversion brackets)search Gortch on MM.net also 3-8mm x 120mm bolts and 3-8mm x 150mm got mine from Fastenal ,got them next day.

    Take the top smooth idler pulley off the passenger side of the timing cover part number XR3Z-8678-BA and install it backwards on the alternator bracket.The alternator may need just a small amount of material removed to clear the pulley.
    A ribbed idler pulley#F5RZ-6C348-A needs to be installed where the smooth idler used to be.

    Cobra intake tube and MAF

    Mafia

    IAT sensor; DY-754 /pigtail; WPT-322 or use the Cobra sensor, just get the pigtail #3u2z-14s411-ssa (note, if the blower didn't come with the Cobra sensor you need to get one to plug off the hole anyway.

    Here is a wonderful pinout for the MAF swap from 6-wire MM to 4 wire Cobra provided by Fordnut;
    From MM > To Cobra
    MAF P1 Gy/Rd > MAP/BAP/IAT2 P4 Gy/Rd Signal Return
    MAF P6 Gy > MAP/BAP/IAT2 P3 DB/LG MAF Signal
    EGR P2 Bn/Wh > MAP/BAP/IAT2 P2 Bn/Wh Reference Voltage
    EGR P3 LB/Rd > MAP/BAP/IAT2 P1 Rd/Ye MAP Sensor Signal

    If you use the 2 wire sensor then pinout is
    MM>Lightning
    MAF P1 Grey/Red > Grey
    MAF P6 Grey > Grey

    Throttle Bracket 2R3Z9728BA and Cable 2R3Z9A758AA or
    use the original cable and bracket with one small modification


    K&N RE-0870 Air Filter

    Metco MAF to Air filter adapter plate


    39lb fuel injectors minimum

    Belt tensioner 2R3Z-6B209-AA

    Alternator Pulley F5AZ-10344-A, Motorcraft GP-712

    Kenne Bell Boost A Pump 40amp

    Ford GT supercar fuel pump


    Heat Exchanger and plumbing

    Fabricate brackets for heat exchanger.

    Battery tray #F7ZZ-10732-AA and group 58 battery so you can keep your windshield washer fluid bottle.

    new longer battery cable

    EGR delete stuff.
    Here is the 'kit' for those who cant/dont want to make one from scratch.
    http://www.lethalperformance.com/201...te-kit-p-31575



    New accessory belt Napa#060988(99.5 inches)or
    Napa#060990 ( 99 5/8th)
    Last edited by bob6364; 08-16-2010 at 07:06 AM.
    Originally Posted by LIGHTNIN1
    ... As for the rest of the Washigton crowd, I think we would be better off in the hands of the Somali Pirates.

    2004 Black Mercury Marauder
    2057 of 3213
    K&N CAI
    Lidio 93 Octane Tune
    4.10 FRPP Gears
    MagnaFlow SS Mufflers and Tips
    Fuel Filter Upgrade Motorcraft FG800A or equivalent
    Ford part number N807055S hood squeak fix
    >>>>>>>>>>>>>>> ASK FOR MOTORCRAFT OIL AND FILTER WHEN GETTING YOUR OIL CHANGED AT A FORD GARAGE <<<<<<<<<<<<<<<<<<

  2. #2
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    The MAFia is a good idea, and does not have anything to do with the size of injector.

    Lets debate the list a little, revise it and see if we can make it a sticky.

  3. #3
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    Wow! everyone is doing it

    A legend quote a True Ride can not be no Rider without a Marauder
    Finally Eatonized by ZackZillaaaaaaaaaaa!
    Cardomain link: http://www.CarDomain.com/ride/3380944


    A bank is a place that will lend you money if you can prove that you don't need it

  4. #4
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    Waiting to hear from a major vendor to consolidate a few items on this list to one part#

    Stay tuned...

  5. #5
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    Not to high jack but it looks like Bawazir and Zack are NOT the same person Bob, they both just chimmed in on the same thread!

  6. #6
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    I'll add the cobra cooling tube and bolts. for under the intake
    Cooling tube F8ZZ-18B402-BA
    Screw N807959-S309
    Bolt N807309-S437
    Mark E. Sword
    1964 Falcon AFX clone (Rommy Hammes)
    1970 1/2 Falcon Cobra
    2003 Marauder DPB #5 of 328
    http://www.mercurymarauder.net/forum...ad.php?t=63629

  7. #7
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    Quote Originally Posted by Zack View Post
    The MAFia is a good idea, and does not have anything to do with the size of injector.

    Lets debate the list a little, revise it and see if we can make it a sticky.

    Would LOVE to see that! The Eaton swap is getting popular.

    2003 300B DBP
    Build date: 6/19/03
    Number 7,792 of 7,838 - 326 of 328
    Proud member of the MM "BLUES" Bros.
    Purchased: 11/10/05
    Eaton swap by ImpalaSlayer 11-09-10

    Semper et in Aeternum, Mercurius.

    In Memory:
    2004 DTR
    Build Date 01/27/04
    Purchased 04/04/04
    Wrecked 10/19/05, R.I.P.



  8. #8
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    Also what about the Ider pulley? XR-32-8678-BA
    If anyone needs any more part # let me know I have them.
    Mark E. Sword
    1964 Falcon AFX clone (Rommy Hammes)
    1970 1/2 Falcon Cobra
    2003 Marauder DPB #5 of 328
    http://www.mercurymarauder.net/forum...ad.php?t=63629

  9. #9
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    You guys are my heros

  10. #10
    Next Marauderville should be at Zack's and have several days of Eaton installs. lol

    2004 Silver Birch
    300B
    Build date:9/29/2003, Adopted on 12/02/05
    Exhaust by Greg
    13.630 @ 100.49 mph (11/21/10)

    2015 Ford Focus SE Sport FWD
    2013 Lincoln MKS EcoBoost AWD (377whp/423tq).
    2010 Ford Fusion Sport FWD
    1989.5 Ford Mustang 5.0 LXsport

  11. #11
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    Quote Originally Posted by ctrlraven View Post
    Next Marauderville should be at Zack's and have several days of Eaton installs. lol
    Mine would be there soon

    A legend quote a True Ride can not be no Rider without a Marauder
    Finally Eatonized by ZackZillaaaaaaaaaaa!
    Cardomain link: http://www.CarDomain.com/ride/3380944


    A bank is a place that will lend you money if you can prove that you don't need it

  12. #12
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    Quote Originally Posted by ctrlraven View Post
    Next Marauderville should be at Zack's and have several days of Eaton installs. lol
    better yet, have Zack come out here and ill empty out my hanger (60'x100') and we can do 10 at one time lol
    2010 fusion se


  13. #13
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    Quote Originally Posted by ImpalaSlayer View Post
    better yet, have Zack come out here and ill empty out my hanger (60'x100') and we can do 10 at one time lol
    I would like to make appointment for this!!!!!
    Mark E. Sword
    1964 Falcon AFX clone (Rommy Hammes)
    1970 1/2 Falcon Cobra
    2003 Marauder DPB #5 of 328
    http://www.mercurymarauder.net/forum...ad.php?t=63629

  14. #14
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    Are we finding someone to make the front brackets now? I thought their was only like 5 of em made?


    2003 Marauder - Ebony
    2006 CVPI P71 - Ivory



    Quote Originally Posted by Zack View Post
    Direct Vent Injection
    Quote Originally Posted by CBT View Post
    You're so far back in the closet you can see what's going on in Narnia.

  15. #15
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    You cant use a Cobra Coolant Crossover in conjunction with the Belt Tensioner Bracket!

    Update that 1st post!

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